Production Technician Plastics
Position summary
Introduction
Job description
· Production Scheduling: Plan, organise, and execute the entire shift’s production schedule to meet or exceed daily/weekly targets for preform and closure output (volume, efficiency, OEE).
· Manage lines and machinery: Set up, optimise, and monitor injection-moulding machines, robots, dryers, chillers, conveyors, and ancillary equipment; perform or supervise machine changes, colour/material changes, and start-ups.
· Troubleshooting: Rapidly diagnose and resolve mechanical, process, and quality issues (short shots, flash, dimensional deviations, sink marks, stringing, etc.) to minimise downtime.
· Quality Control: Conduct in-process quality checks (weight, wall thickness, thread integrity, leak testing, colour, etc.) and ensure full compliance with customer specifications and ISO/FSSC 22000 standards.
· Lead the shift team: Assign tasks, train operators and junior technicians, conduct performance feedback, and handle discipline in line with company policies.
· Continuous improvement: Drive continuous improvement initiatives (lean manufacturing, root-cause analysis, waste reduction, cycle-time optimisation).
· Key Performance Indicators: rack and report shift KPIs (production output, scrap/reject rates, downtime reasons, energy usage, material yield) via ERP or shift handover reports.
· Collaboration: Coordinate closely with maintenance, quality, logistics, and stores teams for spares, raw-material supply (PET resin, masterbatch, closures resin), and planned maintenance.
· Compliance: Ensure compliance with all statutory and company requirements (OHS Act, environmental permits, food-safety regulations).
Adherence to the Quality, Food Safety, Health, Safety & Environmental Standards
- Adherence to Standards: Ensure strict adherence to Quality, Food, Health, Safety and Environmental policies and standards.
- Enforcement: Enforce all food safety and health regulations, policies, and requirements at all times to guarantee a secure work environment.
- Personal Hygiene: Maintain exceptional personal hygiene as per the organization’s code of conduct.
- Contamination Control: Raise awareness about potential physical product contamination and implement control measures to prevent it.
- Health and Safety Measures: Take reasonable precautions to prevent health and safety hazards. Follow the prescribed incident reporting procedure in case of accidents.
- Knowledge and Compliance: Stay updated with relevant business information, policies, processes, and procedures. Enforce compliance with legislative and statutory requirements, as well as GMP’s (Good Manufacturing Practices).
- Training: Attend and enforce the implementation of learnings from training sessions related to Quality, Food Safety, and Health and Safety.
- Housekeeping: Maintain high levels of cleanliness and orderliness within the work environment.
- Shift work: Work on rotating shifts to cover production needs, including overtime as required for operational demands.
Minimum requirements
- National Diploma or BTech in Mechanical Engineering, Industrial Engineering, Plastics Technology, or equivalent (NQF Level 6 ).
- OR Red Seal Trade Certificate (Artisan) as Fitter, Millwright, or Plastics Processing Technician (highly advantageous).
- Minimum 5 years in plastics injection moulding, with at least 2 years in a supervisory/shift-leader capacity.
- Proven experience on high cavitation preform or closure moulding lines (Husky, Netstal, or equivalent) is strongly preferred.
- Exposure to PET preform production and/or closure manufacturing for the beverage industry is a distinct advantage
- Working knowledge of ERP systems (SAP or similar), MS Office, and basic troubleshooting.
- Valid driver’s licence and own transport (for shift changes).